DELPHI FITTINGS
Part Number: 6809-SS
SAE ORB Male x 37° JIC Female Swivel 90° Elbow (Stainless Steel)
Product Overview
The Delphi Fittings Part 6809-SS is a 90° elbow adapter, precision-machined from high-grade stainless steel (typically Grade 316 SS). This fitting is specifically designed to create a secure, right-angle connection between a component with a male SAE O-Ring Boss (ORB) port and a male JIC (37° flare) fitting or a flared tube end. It features a male SAE O-Ring Boss thread with an integrated O-ring groove on one end, and a female JIC 37° swivel nut on the other, oriented at 90 degrees to each other. The superior corrosion resistance of stainless steel makes this elbow essential for demanding applications in marine environments, chemical processing plants, food and beverage facilities, or any system where longevity and resistance to harsh conditions are critical. The JIC swivel nut facilitates easy installation and alignment without imparting torsional stress on the connected hose or tube.
Key Features & Specifications
| Material | High-Grade Stainless Steel (Typically 316 SS for optimal corrosion resistance) |
|---|---|
| End 1 Configuration | Male SAE O-Ring Boss (ORB) (conforming to SAE J1926-1 / ISO 11926-1) |
| End 2 Configuration | Female 37° JIC Swivel Nut (conforming to SAE J514 / ISO 8434-2) |
| Angle | 90 Degrees |
| Body Style | Elbow Adapter with hexagonal (hex) features for secure wrench engagement. |
| Sealing Mechanism | ORB End: Utilizes an elastomeric O-ring (Viton® recommended for stainless steel) which seals against the chamfered boss of the mating female ORB port, providing a high-integrity, leak-proof seal. JIC End: Achieves a metal-to-metal seal on the 37° cone seat located inside the female swivel end when connected to a mating male JIC 37° flare fitting or a correctly flared tube. |
| Corrosion Protection | Inherent to the stainless steel material; typically passivated to enhance surface integrity and corrosion resistance. |
| Primary Function | To provide a 90-degree, leak-proof connection from a male SAE ORB port to a female JIC swivel connection (for mating with male JIC fittings or flared tubes), offering the superior durability and corrosion resistance of stainless steel and ease of installation due to the swivel feature. |
| Working Pressure | Suitable for high-pressure hydraulic systems. Specific pressure ratings are dependent on the size of the adapter and the application conditions. |
| O-Ring Material (for ORB end) | Viton® (FKM) is strongly recommended for stainless steel applications to ensure compatibility with a wide range of aggressive fluids and extreme temperatures. The O-ring is typically supplied with the fitting. |
Commonly Available Sizes (Part #6809-SS Series)
Delphi Fittings offers the 6809-SS Stainless Steel ORB Male to JIC Female Swivel 90° Elbow in a variety of common size combinations. Sizes are generally denoted by ORB dash numbers (for the male ORB end) and JIC dash numbers (for the female JIC swivel end).
Examples include (Male ORB x Female JIC Swivel):
- 6809-04-04-SS: -04 (7/16-20 UNF) ORB Male x 1/4" (7/16-20 UNF) JIC Female Swivel
- 6809-06-06-SS: -06 (9/16-18 UNF) ORB Male x 3/8" (9/16-18 UNF) JIC Female Swivel
- 6809-08-08-SS: -08 (3/4-16 UNF) ORB Male x 1/2" (3/4-16 UNF) JIC Female Swivel
- 6809-10-10-SS: -10 (7/8-14 UNF) ORB Male x 5/8" (7/8-14 UNF) JIC Female Swivel
- 6809-12-12-SS: -12 (1-1/16-12 UNF) ORB Male x 3/4" (1-1/16-12 UNF) JIC Female Swivel
- 6809-16-16-SS: -16 (1-5/16-12 UNF) ORB Male x 1" (1-5/16-12 UNF) JIC Female Swivel
Note: Each ORB male end includes an appropriate O-ring (Viton® recommended for stainless steel use). For unlisted size combinations, specific material grade requirements (e.g., 316L), or other custom needs, please contact our sales team.
Applications
The Part 6809-SS Stainless Steel 90° Elbow is essential for:
- Connecting components with male SAE O-Ring Boss (ORB) ports (such as pumps, valves, cylinders, or manifolds) to hydraulic hoses or tubes terminated with male JIC 37° flare ends, particularly in systems requiring a 90-degree turn and the corrosion resistance of stainless steel.
- Interfacing stainless steel ORB-ported equipment with stainless steel JIC hose assemblies or tubing, ensuring material compatibility and preventing galvanic corrosion.
- Use in demanding environments including marine and offshore installations, chemical processing facilities, food and beverage manufacturing equipment, and pharmaceutical production lines, where exposure to corrosive substances, saltwater, or frequent cleaning protocols is prevalent.
- Applications where the swivel feature of the JIC female end simplifies installation by allowing easy alignment without twisting the connected hose or tube.
Installation & Usage Guidelines
- Thoroughly clean all ORB threads, the O-ring groove on the ORB male end, the JIC swivel nut components, and all mating surfaces (female ORB port and male JIC flare). Ensure they are free from any damage, debris, or contaminants.
- Verify that the O-ring material (Viton® is recommended for stainless steel and demanding applications) for the ORB end is correct for the specific system fluid, temperature, and pressure. Ensure the O-ring is correctly lubricated with a system-compatible fluid or an appropriate O-ring lubricant.
- Carefully install the lubricated O-ring onto the ORB male end of the elbow, ensuring it is properly and evenly seated in its groove without being twisted, cut, or pinched.
- Thread the ORB male end of the elbow into the mating female ORB port by hand. Before fully tightening, orient the elbow to the desired 90-degree angle to ensure correct alignment of the JIC female swivel end for the connecting line.
- Once oriented, use a wrench on the elbow's hex body to tighten the ORB connection to the manufacturer's recommended torque specification for that ORB size and stainless steel material.
- Connect the female JIC swivel end of the elbow to a mating male JIC fitting or a correctly flared tube end. The swivel nut allows the elbow body to be held stationary while the nut is tightened independently to the recommended torque for the specific JIC size. A light application of system-compatible lubricant to the JIC swivel nut threads (not the sealing cone) can aid in smooth tightening.
- Always use appropriate backup wrenches on the elbow's hex body and the mating components during the tightening process to prevent distortion or damage. When working with stainless steel fittings, using a thread lubricant or anti-seize compound (compatible with stainless steel) on both the ORB threads and JIC swivel nut threads is crucial to prevent galling during assembly.
Why Choose Delphi Fittings Part 6809-SS?
- Unmatched Corrosion Resistance: Manufactured from high-grade stainless steel (typically 316 SS), offering maximum durability and an extended service life in harsh chemical, marine, or high-humidity environments.
- Reliable Angled Connection with Swivel Feature: Provides a secure 90-degree transition between male ORB ports and JIC female swivel connections, simplifying installation and preventing line stress.
- High-Integrity Dual Sealing Technology: Effectively combines the industry-proven SAE O-Ring Boss (ORB) seal with the robust JIC 37° flare seal for dependable, leak-free performance.
- Engineered for High-Pressure Service: Designed to withstand the demanding pressures commonly encountered in a wide array of modern hydraulic applications.
- Extensive Chemical and Temperature Compatibility: Stainless steel construction allows for use with a broader variety of aggressive fluids and across a wider temperature range.
- Full Adherence to Industry Standards: Meets SAE J1926 (for the ORB end) and SAE J514 (for the JIC end) specifications, ensuring correct fit, reliable function, and global interchangeability.
- Quality-Assured Manufacturing: Produced under Delphi Fittings' rigorous ISO 9001:2015 certified quality management system.
Get a Quote for Part 6809-SS - Stainless Steel SAE ORB Male x JIC Female Swivel 90° Elbow
For robust, corrosion-resistant, and easy-to-install 90-degree connections from male ORB ports to JIC female swivel ends in your most demanding hydraulic applications, the Part 6809-SS stainless steel elbow is an optimal choice. Contact Delphi Fittings today for wholesale pricing, bulk order information, and expert engineering support.
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