DELPHI FITTINGS
Part Number: 6801L-SS
37° JIC Male x SAE ORB Male 90° Elbow Long (Stainless Steel)
Product Overview
The Delphi Fittings Part 6801L-SS is an extended length 90° elbow adapter, expertly manufactured from high-quality stainless steel (typically Grade 316 SS). This fitting is specifically engineered to create a secure, right-angle connection between a female JIC (37° flare) swivel fitting or flared tube and a female SAE O-Ring Boss (ORB) port, particularly where additional reach is required to access the ORB port due to obstructions or recessing. It features a male JIC 37° flare on one end and an extended male SAE O-Ring Boss thread with an O-ring groove on the other, oriented at 90 degrees to each other. The stainless steel construction offers superior corrosion resistance, making it an ideal choice for demanding applications with challenging accessibility in marine environments, chemical processing plants, food and beverage industries, or any system where longevity and resistance to harsh conditions are critical.
Key Features & Specifications
| Material | High-Grade Stainless Steel (Typically 316 SS for maximum corrosion resistance) |
|---|---|
| End 1 Configuration | Male 37° JIC Flare (conforming to SAE J514 / ISO 8434-2) |
| End 2 Configuration | Male SAE O-Ring Boss (ORB) - Extended Length (conforming to SAE J1926-1 / ISO 11926-1 dimensions, with increased reach) |
| Angle | 90 Degrees |
| Body Style | Long Elbow Adapter with hexagonal (hex) features for secure wrench engagement during installation. |
| Sealing Mechanism | JIC End: Achieves a robust metal-to-metal seal on the 37° flare cone. ORB End: Utilizes an elastomeric O-ring (Viton® recommended for stainless steel) which seals effectively against the chamfered boss of the female ORB port. The extended length of this end facilitates reaching recessed or obstructed ports. |
| Corrosion Protection | Inherent to the stainless steel material; may also be passivated to further enhance surface integrity and corrosion resistance. |
| Primary Function | To provide a 90-degree, leak-proof connection with extended reach between a female JIC fitting or flared tube and a female SAE ORB port, offering the enhanced durability and corrosion resistance of stainless steel. |
| Working Pressure | Suitable for high-pressure hydraulic systems. Specific pressure ratings depend on the size of the adapter and the specific application conditions. |
| O-Ring Material (for ORB end) | Viton® (FKM) is strongly recommended for stainless steel applications to ensure compatibility with a wide range of fluids and temperatures. The O-ring is typically supplied with the fitting. |
Commonly Available Sizes (Part #6801L-SS Series)
Delphi Fittings offers the 6801L-SS Stainless Steel JIC Male to ORB Male 90° Elbow Long in a variety of common size combinations. Sizes are typically denoted by JIC dash numbers (for the JIC end) and ORB dash numbers (which also correspond to UNF thread sizes for the ORB end).
Examples include (Male JIC x Male ORB Long):
- 6801L-04-04-SS: 1/4" (7/16-20 UNF) JIC Male x -04 (7/16-20 UNF) ORB Male Long
- 6801L-06-06-SS: 3/8" (9/16-18 UNF) JIC Male x -06 (9/16-18 UNF) ORB Male Long
- 6801L-08-08-SS: 1/2" (3/4-16 UNF) JIC Male x -08 (3/4-16 UNF) ORB Male Long
- 6801L-10-10-SS: 5/8" (7/8-14 UNF) JIC Male x -10 (7/8-14 UNF) ORB Male Long
- 6801L-12-12-SS: 3/4" (1-1/16-12 UNF) JIC Male x -12 (1-1/16-12 UNF) ORB Male Long
Note: Each ORB male end is supplied with an appropriate O-ring (Viton® recommended for stainless steel use). The 'L' suffix denotes an extended length on the ORB side compared to the standard 6801-SS elbow; specific extended dimensions should be confirmed for your application. Extra Long (6801LL-SS) versions may also be available. For unlisted size combinations, specific length requirements, or material grade needs (e.g., 316L), please contact our sales team.
Applications
The Part 6801L-SS Stainless Steel 90° Elbow Long is particularly well-suited for:
- Connecting JIC hydraulic lines to ORB ports at a 90-degree angle where the ORB port is recessed, situated behind obstructions, or otherwise requires an extended reach for proper connection and tool access, especially within stainless steel systems.
- Installations in marine equipment, chemical processing machinery, food and beverage production lines, and pharmaceutical systems where both corrosion resistance and the ability to navigate challenging port locations are necessary.
- Optimizing hydraulic line routing in compact or complex assemblies by providing necessary clearance from surrounding components.
- Applications where a standard length 90° elbow (like the 6801-SS) does not offer sufficient reach to engage the ORB port securely.
Installation & Usage Guidelines
- Thoroughly clean all JIC flare surfaces, ORB threads, the O-ring groove on the extended ORB end, and all mating port surfaces. Ensure they are undamaged and free from any particulate matter or contaminants.
- Verify that the O-ring material (Viton® is recommended for stainless steel and demanding applications) is correct for the specific system fluid, temperature, and pressure. Ensure the O-ring is correctly lubricated with a system-compatible fluid or an appropriate O-ring lubricant.
- Carefully install the lubricated O-ring onto the extended ORB male end of the elbow, ensuring it is properly and evenly seated in its groove without being twisted, cut, or pinched.
- Thread the extended ORB male end of the elbow into the female ORB port by hand. Before fully tightening, orient the elbow to the desired 90-degree angle to ensure proper alignment of the JIC end.
- Once oriented, use a wrench on the elbow's hex body to tighten the ORB connection to the manufacturer's recommended torque specification for that ORB size and stainless steel material.
- Connect the male JIC flare end of the elbow to a mating female JIC swivel fitting. Ensure the 37° flare surfaces align correctly. Lightly lubricate the threads of the JIC swivel nut (not the flare sealing surface) with a system-compatible fluid. Tighten the JIC swivel nut to the recommended torque for the specific JIC size.
- Always use appropriate backup wrenches on the elbow hex and mating components during tightening to prevent distortion or damage. For stainless steel fittings, applying a suitable thread lubricant or anti-seize compound (compatible with stainless steel) to both the ORB threads and JIC swivel nut threads is crucial to prevent galling during assembly.
Why Choose Delphi Fittings Part 6801L-SS?
- Extended Reach Capability: Specifically designed with a longer ORB end to effectively access recessed, obstructed, or hard-to-reach ports, facilitating easier and more secure connections in challenging layouts.
- Superior Corrosion Resistance: Manufactured from high-grade stainless steel (typically 316 SS), offering maximum durability and an extended service life in the most severe operating and environmental conditions.
- Reliable Angled Connection: Provides a secure and leak-proof 90-degree transition between JIC and ORB hydraulic interfaces.
- High-Integrity Dual Sealing: Expertly combines the industry-proven JIC 37° flare metal-to-metal seal with the robust SAE O-Ring Boss (ORB) O-ring seal.
- High-Pressure Performance: Engineered to withstand the demanding pressures encountered in a wide range of modern hydraulic systems.
- Full Adherence to Industry Standards: Meets SAE J514 (for the JIC end) and SAE J1926 (for the ORB end) specifications, ensuring proper fit, function, and global interchangeability.
- Quality-Assured Manufacturing: Produced under Delphi Fittings' rigorous ISO 9001:2015 certified quality management system.
Get a Quote for Part 6801L-SS - Stainless Steel 37° JIC Male x SAE ORB Male 90° Elbow Long
For durable, corrosion-resistant 90-degree connections requiring extended reach to ORB ports in your critical hydraulic applications, the Part 6801L-SS stainless steel elbow offers an optimal solution. Contact Delphi Fittings today for wholesale pricing, bulk order information, and expert engineering support.
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