
SAE ORB Fittings Manufacturer for OEM & Wholesale Supply
Steel SAE J1926 O-Ring Boss adapters for North American hydraulic equipment and replacement programs.
SAE ORB Port Adapters for Pumps, Valves, Cylinders and Manifolds
SAE O-Ring Boss (ORB) uses straight UN/UNF threads to retain the fitting while an O-ring seals at the port cavity. This separates thread retention from fluid sealing and makes the connection suitable for serviceable hydraulic ports when the port, stud end, seal material and assembly procedure are correctly matched.
Delphi Fittings manufactures steel ORB adapters in China for OEM, distributor and private-label programs. Brennan specifications are our default dimensional reference for standard catalog parts when the buyer does not provide a controlled drawing. Where a shaped body requires forging, qualified external partners supply the blank; Delphi controls CNC machining, standard zinc plating, sealing-surface inspection and final verification in-house.
SAE O-Ring Boss (ORB) Fitting Catalog (Steel)
37° JIC Male x SAE ORB Male Adapter
Part #: 6400Straight adapter connecting a female JIC swivel fitting/tube to an SAE O-Ring Boss port. Male JIC x Male ORB ends.
37° JIC Male x SAE ORB Male Adapter Long
Part #: 6400LSimilar to 6400 but with an extended length on the ORB male end for reaching recessed ports.
SAE ORB Male x NPTF Pipe Male Adapter
Part #: 6401Straight adapter connecting a female NPTF port to an SAE O-Ring Boss port. Male ORB x Male NPTF ends.
SAE ORB Male x 37° JIC Female Swivel Nut Adapter
Part #: 6402Straight adapter connecting a male JIC flare fitting/tube to an SAE O-Ring Boss port. Male ORB x Female JIC Swivel ends.
SAE ORB Female x NPTF Pipe Male Adapter
Part #: 6404Straight adapter connecting a male NPTF pipe/fitting into a female ORB threaded cavity (Note: Sealing via ORB threads not standard).
SAE ORB Male x NPTF Pipe Female Adapter
Part #: 6405Straight adapter connecting a female NPTF pipe/fitting into an SAE O-Ring Boss port. Male ORB x Female NPTF ends.
SAE ORB Male x SAE ORB Male Union
Part #: 6407Straight union connecting two female SAE O-Ring Boss ports of the same size. Male ORB ends.
SAE ORB Hex Head Plug
Part #: 6408 / 6408HSeals an unused female SAE O-Ring Boss port. Features an O-ring seal and external hex head for tightening.
SAE ORB Hex Socket Plug
Part #: 6409Seals an unused female SAE O-Ring Boss port. Features an internal hex (Allen) socket for flush or recessed installation.
SAE ORB Male x SAE ORB Female Reducer/Expander
Part #: 6410Adapter to connect different ORB thread sizes. Male ORB x Female ORB ends, typically reducing or expanding.
SAE ORB Female x SAE ORB Female Coupler
Part #: 6425Connects two male ORB fittings. Female ORB threads both ends. (Use limited, sealing relies on male fitting O-rings).
37° JIC Male x SAE ORB Male 90° Elbow
Part #: 680190° adapter elbow connecting a female JIC swivel/tube to an SAE O-Ring Boss port. Male JIC x Male ORB ends.
37° JIC Male x SAE ORB Male 90° Elbow Long
Part #: 6801LLong version of the 90° JIC Male x ORB Male elbow, providing extended reach on one or both ends.
37° JIC Male x SAE ORB Male 90° Elbow Extra Long
Part #: 6801LLExtra long version of the 90° JIC Male x ORB Male elbow for maximum reach requirements.
37° JIC Male x SAE ORB Male 45° Elbow
Part #: 680245° adapter elbow connecting a female JIC swivel/tube to an SAE O-Ring Boss port. Male JIC x Male ORB ends.
SAE ORB Male x NPSM Pipe Female Swivel 90° Elbow
Part #: 690190° adapter elbow connecting an ORB port to a male NPSM (straight pipe thread) fitting, featuring a swivel nut.
37° JIC Male x SAE ORB Male Run Tee
Part #: 6804Tee adapter with two male ORB ends on the run and one male JIC end on the branch.
SAE ORB Male x NPTF Female 90° Elbow
Part #: 680590° adapter elbow connecting an ORB port to a male NPTF pipe/fitting. Male ORB x Female NPTF ends.
SAE ORB Male x NPTF Female 90° Long Elbow
Part #: 6805LLong version of the 90° ORB Male x NPTF Female elbow for extended reach.
SAE ORB Male x NPTF Male 90° Elbow
Part #: 680690° adapter elbow connecting an ORB port to a female NPTF port. Male ORB x Male NPTF ends.
SAE ORB Male x SAE ORB Male 90° Elbow
Part #: 680790° elbow connecting two female ORB ports. Male ORB ends.
SAE ORB Male x 37° JIC Female Swivel 90° Elbow
Part #: 680990° adapter elbow connecting an ORB port to a male JIC flare fitting/tube. Male ORB x Female JIC Swivel ends.
SAE ORB Male x SAE ORB Female 90° Elbow
Part #: 681590° elbow adapter with one male ORB end and one female ORB end. (Use may be limited).
SAE ORB Male x NPTF Pipe Female Swivel Adapter
Part #: 6900Straight adapter connecting an ORB port to a male NPTF pipe/fitting, featuring a swivel nut.
SAE ORB Male x NPSM Pipe Female Swivel 45° Elbow
Part #: 690245° adapter elbow connecting an ORB port to a male NPSM pipe/fitting, featuring a swivel nut.
Related Accessories
Steel Case of 288 Assorted O-Rings
Part #: 30002Convenient assortment case containing various sizes of O-rings suitable for hydraulic adapters, including ORB fittings.
Buna N O-Ring for SAE ORB Adapters
Part #: OB1 SeriesStandard Buna-N (Nitrile) O-rings specifically sized for SAE O-Ring Boss ports. Suitable for common hydraulic fluids and moderate temperatures.
Viton® O-Ring for SAE ORB Adapters
Part #: OB2 SeriesViton® (FKM) O-rings sized for SAE ORB ports, offering enhanced chemical resistance and higher temperature tolerance compared to Buna-N.
SAE ORB Brand and Part-Series Cross-Reference Guide
North American buyers commonly identify ORB adapters by Brennan base series, Parker configuration codes or legacy Aeroquip and Weatherhead numbers. Delphi uses Brennan specifications as the primary reference for standard catalog products unless a customer drawing, approved sample or purchase specification states otherwise. A familiar base number is useful for identification, but it is not enough by itself to establish interchangeability.
Standards and Catalog Reference Hierarchy
| Reference | What it establishes | How Delphi applies it |
|---|---|---|
| SAE J1926-1 | Dimensions for inch-thread O-ring boss ports used with adjustable and nonadjustable stud ends and plugs | Used to check the female port interface; the permissible pressure still depends on material, design and operating conditions. |
| SAE J1926-2 / J1926-3 | Heavy-duty and light-duty stud-end requirements for fittings entering the SAE J1926-1 port | The applicable stud-end form must be confirmed from the complete part specification rather than inferred from thread size alone. |
| SAE J514 | 37° flare tube-fitting geometry used on many JIC-to-ORB adapter configurations | Applied to the JIC end of series such as 6400 and 6801; it does not make a JIC end interchangeable with an ORB end. |
| Brennan tube fittings and adapters catalog | Base series, end combinations, dash sizes, suffixes and published dimensions for common North American configurations | Primary dimensional reference for standard Delphi catalog parts unless customer-controlled documents override it. |
| Parker, Aeroquip® and Weatherhead® catalogs | Brand-specific configuration codes, materials and legacy replacement identification | Used as cross-reference input only; exact dimensions, seals and application requirements must be reviewed before quotation. |
Common Brennan-Style SAE ORB Series
The suffix is part of the specification. For example, an adjustable elbow, long stud, hollow-hex plug or alternate O-ring material can differ from the same base-series family.
| Base series | Typical Brennan configuration | Delphi catalog entry | Confirm before substitution |
|---|---|---|---|
| 6400-O | Male JIC 37° flare × male ORB, straight | View 6400 | Both dash sizes, overall length and O-ring specification |
| 6400-L-O | Male JIC 37° flare × male ORB, long straight | View 6400L | Exact long-body dimension and complete suffix |
| 6401-O | Male ORB × male NPTF, straight adapter nipple | View 6401 | ORB stud form, NPTF size, drill and length |
| 6402-O | Male ORB × female JIC swivel, straight | View 6402 | Swivel seat, both dash sizes and overall length |
| 6405-O | Male ORB × female NPTF, straight | View 6405 | Female thread depth, drill, hex and O-ring |
| 6408-O / 6408-H-O | Male ORB external-hex or hollow-hex plug | View 6408 family | Hex style, port size, seal material and installation torque source |
| 6801-NWO | Male JIC 37° flare × male adjustable ORB, 90° elbow | View 6801 | Adjustable stud-end hardware, centerlines and both dash sizes |
| 6801-L-NWO / 6801-LL-NWO | Long or extra-long male JIC × adjustable male ORB, 90° elbow | View long 6801 options | Exact drop length; never substitute from the base number alone |
What “Compatible” Must Include
What to Send for an SAE ORB Quote
Send the complete competitor part number, manufacturer, all dash sizes, straight or adjustable stud-end requirement, O-ring compound, mating connection, material, coating, annual quantity and any controlled drawing or sample. Brennan specifications are the default reference for standard Delphi parts; customer-approved drawings and purchase-order requirements take precedence.
Request an SAE ORB Cross-Reference Review
Primary references reviewed September 4, 2026: Brennan SAE J1926 ORB port adapters, Brennan Quick Reference Product Guide, SAE hydraulic fitting standards index, and Parker pipe fittings and port adapters catalog.
Brand names and trademarks belong to their respective owners and are used only to identify reference catalogs. Delphi Fittings is not claiming affiliation, endorsement or automatic interchangeability. Final suitability must be confirmed for the specific assembly and operating conditions.
Connecting ORB Ports to the Rest of Your Hydraulic System
In real machines, SAE ORB ports rarely live alone. They have to tie into JIC tube lines, ORFS hose ends, legacy NPT pipe work or BSPP valve blocks. That’s where the adapters above earn their keep.
- JIC to ORB: use straight and elbow adapters like 6400 / 6801 to bring 37° JIC flare lines into ORB ports on pumps and manifolds.
- ORB to NPT/NPTF: convert ORB ports to legacy pipe threads with NPT/NPTF pipe fittings when you have existing threaded manifolds or hard piping.
- ORB to ORFS: use ORB ports on valves and cylinders, then run ORFS hose assemblies for leak-free performance under vibration.
- ORB to BSPP: when tying into European equipment with G ports, combine this ORB range with our BSPP British hydraulic fittings for clean transitions.
- When corrosion is the enemy: mirror these connections in our stainless 316 ORB line for marine, chemical and washdown environments.
Engineer's Guide to the SAE J1926 ORB System
The O-Ring Boss system is widely used for port connections on North American pumps, valves, cylinders and manifolds. Successful application depends on matching the port, stud end, O-ring and assembly procedure—not merely finding threads that screw together.
Sealing Mechanism: Separating Force from Sealing
The ORB system is superior to tapered threads because it separates two critical functions:
- Retention: The straight UN/UNF threads draw the stud end into the port and retain the assembly; the threads are not the primary fluid seal.
- Sealing: A correctly specified O-ring is compressed in the port cavity. Compound and hardness must be selected for the fluid, temperature, pressure cycle and customer specification rather than assumed from the thread size.
ORB vs. Other Connection Types
- vs. NPT/NPTF: ORB uses a separate elastomeric seal and does not rely on tapered-thread interference. It is often selected where serviceability, orientation or pressure cycling makes a straight-thread port desirable.
- vs. JIC: JIC seals at a 37° flare seat; ORB seals with an O-ring in a port cavity. Some dash sizes share a thread, but the sealing interfaces are different.
- vs. ORFS: ORFS seals at a flat face between line components, while ORB is normally a stud-end-to-port connection. Selection depends on the component interface and system design.
Installation Best Practices
- Inspect the Port & O-Ring: Ensure the port's machined chamfer is free of debris and scratches. Inspect the O-ring for any nicks or cuts.
- Use Compatible Lubrication: If the approved assembly procedure calls for lubrication, use only a clean fluid or lubricant compatible with the O-ring and system medium.
- Start by Hand: Engage the fitting without cross-threading. On adjustable stud ends, set orientation using the locknut and backup washer according to the fitting manufacturer's procedure.
- Use the Specified Assembly Value: Follow the current drawing or manufacturer's torque/assembly table for the exact size, material, coating and stud-end style. Do not apply one generic torque value across the family.
Zinc-plated steel is a common choice for construction, agricultural and industrial hydraulic equipment. Stainless steel or a different seal compound may be required where corrosion, fluid compatibility or temperature changes the application.
Straight Answers to Common ORB Questions
What's the difference between ORB and NPT threads?
ORB uses straight threads for retention and an O-ring at the port cavity for sealing. NPT/NPTF uses tapered-thread engagement and an approved sealing method. ORB is often preferred for serviceable hydraulic ports, but the correct choice depends on the component design, duty cycle and governing specification.
Are JIC and ORB threads the same? Can they connect?
While they often share the same thread size (e.g., 3/4"-16 for -8), their sealing methods are completely different. JIC seals on a 37° metal-to-metal flare, while ORB uses an O-ring. They are not interchangeable and cannot create a seal with each other without a proper adapter (like our Part #6400).
When should I choose ORB over ORFS fittings?
Use ORB for connecting a tube or hose fitting into a port on a pump, valve, or cylinder. Use ORFS (O-Ring Face Seal) for connecting two tube or hose ends to each other, especially in high-vibration environments. ORB seals ports; ORFS connects lines.
Do I need sealant or Teflon tape on ORB fittings?
Do not apply pipe-thread tape or sealant to an ORB stud end: the seal is made at the O-ring and port cavity, not along the straight threads. Use only the O-ring and any assembly lubricant specified by the approved drawing or fitting manufacturer.
Understand the difference between mechanical and sealing threads →
What sizes do SAE ORB fittings come in?
Common sizes are #4 through #20. Threads are straight UN/UNF (e.g., #8 = 3/4"-16). Always match the fitting and port size; sealing occurs at the O-ring/port chamfer, not along the threads.
Factory Supply for SAE ORB OEM & Distribution Programs
Delphi Fittings supplies SAE O-Ring Boss adapters from Zhejiang, China for North American distributors, OEM buyers and private-label programs. We help buyers specify the correct port thread, O-ring material, adapter configuration and coating for pumps, valves, cylinders and manifolds.
For forged-body designs, approved external forging partners supply the carbon-steel blanks. Delphi controls CNC machining, standard zinc plating, thread and sealing-surface verification, final inspection and export coordination. Send the part number, port size, mating connection, material, coating requirement and expected quantity for a factory-direct quotation.
Build a Controlled SAE ORB Supply Program
For volume quotes, blanket-order planning or private-label supply, send your approved part list and forecast. We will review configuration coverage, drawing requirements, inspection points, packaging and the production schedule before confirming the program.
Get a Factory-Direct Quote Need 316L? See Stainless ORB
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